PackMojo
PackMojo Custom Box Inserts
PackMojo Custom Box Inserts
PackMojo Custom Box Inserts
PackMojo Custom Box Inserts
PackMojo Custom Box Inserts
PackMojo Custom Box Inserts
PackMojo Custom Box Inserts
PackMojo Custom Box Inserts
PackMojo Custom Box Inserts
The size and print for all these images is for reference only. You can fully customize the dimensions and what to print on your packaging.

Custom Box Inserts

Ideal for products needing a sturdy solution, these inserts provide a snug fit and can be printed to enhance the unboxing experience.

Size
Size
Print
Quantity
Available samples for this product

Continue on our platform to customize your packaging, compare products, get samples and much more.

Customizable Box Inserts

Fully customizable

Packaging inserts or packaging inlays keep your products secure and organized. Customize your paper and cardboard inserts with full print and designs that pair beautifully with your boxes.

Sturdy and secure

Custom box inserts are tailored to the precise size of your products, keeping them secure in transit while giving your customers a truly elevated unboxing experience. Opt for foam inserts if you need additional protection for fragile items.

High quality & affordable

Paper and cardboard box inserts are printed with offset printers that yield sharp and vivid outcomes, all at an affordable price point.

The Crafty Cocktail Custom Box Inserts and Mailer Box

Showcases: custom box inserts

Other than product protection, custom inserts allow you to present your products beautifully during the unboxing process. If you have multiple items in one box, packaging inserts are a great way to position each product just the way you'd like. Get inspired by how brands use custom box inserts to achieve incredible brand experiences.

Perfectly Engineered Packaging Solutions

Creating an ideal insert design is more than meets the eye. Because products come in various shapes, sizes, and weights, it becomes crucial to use the appropriate materials, construct robust structures to securely accommodate each item, and ensure a precise fit between the insert and the outer box to complete the package.

No need to hire an in-house packaging engineer or buy expensive equipment. Through our structural packaging design service for inserts, we'll help bring your product vision to life.

Nēmah Magnetic Lid Rigid Box with Custom Insert

Looking to try a sample first?

Get your hands on a selection of our most popular boxes and packaging with a reimbursable sample kit.

PackMojo Sample Kit Boxes

Hear what our clients have to say

Rusty's Pet Essential Starter Kit Packaging with Dog

Rusty's Pet Essentials

Working with PackMojo was an absolute breeze. It can be intimidating working with a company overseas but Vincent helped me execute my project perfectly. The final custom boxes and inserts are incredible!

Bluecorn Beeswax

PackMojo is now our go-to for custom corrugated boxes! From packaging development through production, freight and quality assurance, their project management, expertise and professionalism are simply unmatched. Plus, they offer a wide variety of recycled and eco-friendly materials, in addition to a tree planting program. Highly recommend!

Aenomaly Constructs Kraft Mailer Box with Kraft Box Insert

Aenomaly Constructs

Working with Wendy and the PackMojo team has been a dream. Very fast response time, detailed, and accurate. Could not be happier with the service and the packaging. Highly recommend!

Common Insert Structures

With custom box inserts, there's no one size fits all solution. The structure of an insert is tailored to accommodate the size, weight, and position of each product, ensuring optimal security. Here are some examples of common paper or cardboard based insert structures:

  • Box Insert (no backing): typically used for products that can sit directly at the base of the box and don't need to be elevated. These types of inserts are also ideal for products of the same size.
  • Box Insert (with backing): typically used for products of similar sizes that need to be elevated to fit securely in the insert, or need extra support.

As part of the structural design process, our team will help determine the best insert structure for your products.

PackMojo Custom Box Inserts
PackMojo Custom Box Inserts

Technical Specs: Custom Box Inserts

An overview of the standard customizations available for custom box inserts.

Corrugated Materials

Box inserts that are corrugated (the wavy lines in cardboard) are stronger and ensure the insert is sturdy. Corrugated inserts are typically used for heavier items, fragile items, or items that will be shipped and need extra cushioning/protection.

E-flute

Most commonly used option and has a flute thickness of 1.2-2mm.

B-flute

Ideal for large boxes and heavy items, with a flute thickness of 2.5-3mm.

Designs are printed on these base materials which is then glued to the corrugated board. All materials contain at least 50% post-consumer content (recycled waste).

White Paper

Clay Coated News Back (CCNB) paper that's most ideal for printed corrugated solutions.

Brown Kraft Paper

Unbleached brown paper that is ideal for only black or white print.


Non-corrugated Materials

Box inserts that are paper based and not corrugated are typically used for lightweight, non-fragile items. These paper based inserts used a standard thickness of 300-400gsm, and contain at least 50% post-consumer content (recycled waste).

White Paper

Solid Bleached Sulfate (SBS) paper that yields high quality print.

Brown Kraft Paper

Unbleached brown paper that is ideal for only black or white print.

Foam packaging inserts are designed to keep products safe and secure during transportation. They are customizable, providing a snug fit that protects fragile or delicate items from potential damage.

PU Foam

Open-cell Polyurethane foam is softer and more flexible, resembling the material of a sponge. Available in black or white.

EVA Foam

Closed-cell Ethylene Vinyl Acetate foam is more rigid and dense than open cell foam, resembling the material of a yoga mat. Available in black or white.


Print

All packaging is printed with soy-based ink, which is eco-friendly and produces much brighter and vibrant colors.

Compare CMYK & Pantone

CMYK

CMYK is the most popular and cost effective color system used in print.

Pantone

For accurate brand colors to be printed and is more expensive than CMYK.


Coating

Coating is added to your printed designs to protect it from scratches and scuffs.

Compare varnish & lamination

Varnish

An eco-friendly water-based coating but doesn't protect as well as lamination.

Lamination

A plastic coated layer that protects your designs from cracks and tears, but not eco-friendly.


Finishes

Top off your packaging with a finish option that completes your package.

Compare finishes

Matte

Smooth and non-reflective, overall softer look.

Glossy

Shiny and reflective, more prone to fingerprints.

Satin

Semi-shiny, in between a matte and glossy look.

Soft touch

Looks like a matte finish, but feels like velvet.

Custom box insert order process

A single platform to get quotes and place orders, with dedicated support every step of the way.

Customize your packaging

Go to the PackMojo platform to customize the size, materials, print, and finishes of your inserts.

Get estimates & start structural design
Place your order
Upload artwork
Track order progress
PackMojo Pro Product Catalog

Frequently Asked Questions

Can't find what you're looking for? Check out our help center.

What is the minimum order quantity for custom box inserts?

Minimums starting from 300 units per size or design when ordered with the outer box. Standalone box inserts start with an MOQ of 500 units.

Where is your packaging produced?
What are your lead times?
How long does shipping take?
How do I get a quote for inserts?
Can you provide me with a custom box insert dieline?
Can I get a sample of my insert?
What format should I provide my artwork to you in?

Get Custom Packaging Inserts Today

Continue to the PackMojo platform to customize your boxes and inserts and get an initial quote.