PackMojo Custom Packaging

Custom Box Inserts

Custom Printed Packaging Inserts

5.0 (5 reviews)

Custom box inserts, or packaging inserts, are used to ensure your product(s) are secure inside your box. These can come in the form of paper inserts, cardboard inserts, or even foam inserts. Other than product protection, custom inserts allow you to present your products nicely during the unboxing experience. If you have multiple items in one box, packaging inserts are a great way to position each product just the way you'd like. What's better is that you can fully customize each box insert with your branding!

Made with your Choice of Material

Paper Inserts

Paper inserts or kraft paper inserts are perfect for small, lightweight items such as beauty products and stationery, and can be fully printed on.

Cardboard Inserts

Corrugated cardboard inserts are ideal for products that are heavier and need a bit more protection, such as smaller glass bottles. Corrugated inserts can be printed on.

Foam Inserts

Foam inserts are best for fragile items such as jewelry, glass or electronics. Foam inserts are the least eco-friendly and cannot be printed on. Foam inserts are available in black or white.

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Custom Cardboard Packaging Insert

Custom Foam Insert

Custom printed packaging insert with mailer box

Fully Customizable & Affordable

Custom printed inserts

Customize your paper and cardboard inserts with full print and branding for an elevated unboxing experience.

Order as little as 300 units

The MOQs for custom box inserts start at 300 units if you are ordering inserts along with boxes! If you're ordering inserts by itself, the MOQ starts at 500 units.

Paper and cardboard inserts are estimated to be around 25-30% of the unit price of a box. For detailed quotes, please get in touch with us!

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Structural Design Made to Fit

Our team of structural engineers can come up with a structural design made to fit your products in the insert and the accompanying box. Whether you'd like a mailer box with a printed insert or a rigid box with a foam insert, we've got you covered.

Our Process

Structral Design Packaging Insert and Rigid Box

Packaging Insert Structural Design Massage Gun

Custom Box Insert Designs

See how you can use custom box inserts to present your products in the best way possible.

Bareaya Gift Set Custom Box Inserts
Custom Box Inserts for Gift Sets

Custom box inserts are the perfect companion for gift boxes with multiple products. Easily organize and display your products just the way you like it.

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Custom Box Inserts Nail Polish
Custom Packaging Inserts for Bottles

Nail Deck uses custom box inserts for its nail lacquer kit. These box inserts are made from paperboard and keep the bottles secure.

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Custom Box Inserts eCommerce Packaging
Custom Inserts for Beauty Products

Omsa uses custom kraft box inserts for its beauty products. Kraft box inserts are very eco-friendly and give your products a natural, rustic feel.

Foam Insert in a Drawer Box
Custom Foam Inserts & Drawer Box

Use custom foam inserts for fragile products and pair it with a rigid drawer box for a premium packaging experience.

Structural Design Process

If you already have a structural design for your inserts along with a dieline, feel free to send that over to us for a quote! Otherwise, here's our process for structural design.

1. Submit requirements

Submit an enquiry with as much detail about the inserts you have in mind (e.g. product type, insert material, weight of products, placement of products). Rough sketches are helpful too!

2. Order service & send us your products

Once we've confirmed your requirements, simply place an order for structural design services and send us your products.

3. Start structural design process

We'll create an insert design and accompanying box with your products on hand.

4. Receive sample

We'll send over the completed structural sample for your approval. When you're ready to order in bulk, just let us know!

Frequently Asked Questions

What if I already have my own structural design for inserts?

If you want us to just produce your insert design, please send us your dieline file for the insert. We can then provide a quote for you based on your specifications. Note that since we will produce according to your specifications and dieline template, we cannot guarantee your products will fit in the insert and associated box.

If you'd like us to test your products with your insert design, you can purchase a structural sample of an insert here.

How long does it take to have a structural design complete?

Typically around 5-7 business days once we receive your products. We'll then send you photos and mail the sample to you if required.

How customized can my insert designs be?

For paper and cardboard inserts, we can print in full CMYK and Pantone color. You can also add extras such as embossing, foil stamping, spot UV, and more. Note that costs will be higher for Pantone and the aforementioned extras.

What is your production time for inserts?

Our standard production time for all products is 10-12 business days.

What is an average price of an insert?

Assuming the same materials for the insert as your box, the price of an insert is around 25-30% of the box. For example, if the mailer box costs US$1 per unit, the insert will cost around US$0.25-US$0.30 per unit.

Please note that this is just an estimation. The final price of inserts will be determined once we've created a structural design, which is where we'll know the optimal type and amount of materials to use.

How eco-friendly are your inserts?

Paper and cardboard inserts are very eco-friendly! They're made with at least 50% post consumer content, are 100% recyclable, and use soy-based ink for print.

What materials do you use for foam inserts?

We use Polyethylene foam (PE Foam) which can come in a standard black or white color. If you're looking for another color, please get in touch with us!

Get Started with Custom Packaging Inserts

Purchase structural design services or let us know what you're looking for and we'll revert back soon!