Mailer boxes, also known as shipping boxes, are primarily used for eCommerce packaging and subscription box packaging. Mailer boxes are corrugated to provide protection for products that are shipped. These boxes can be fully customized & designed with print on the outside and inside of the box, giving your customers an Instagram worthy unboxing experience.
My Athlete Box
Since Day 1, it's been nothing but incredible. The PackMojo team has been there for us, answering ALL of our questions, concerns, and doing it with patience and efficiency. PackMojo is a fantastic brand that offers high-quality service and boxes and we couldn't be more grateful for what they have done for us so far! Definitely looking to return for more boxes for sure!
Beams Collective
You guys rocked! You made it super simple for us to get started and the results look amazing! Thank you to Wendy who gave us valuable advice on all the different options which would best suit our business and brand when it came to our packaging. We were able to reach our launch timeline and had great feedback from our customers!
Aspera Jewelry
PackMojo helped every step of the way to make sure I ended up with the packaging I wanted. Amazing customer service, and their pricing beat out anyone else by almost half! I am so happy with the quality of the boxes.
Choose the perfect size for your products and showcase your brand with printed designs on your mailers for an unforgettable unboxing experience.
Corrugated mailers are made to handle the wear and tear of shipping - ideal for protecting your products in transit.
Order as little as 30 units for standard sized mailer boxes and 100 units for custom sized mailer boxes.
Corrugated mailer boxes are shipped flat in order to save on shipping costs. These boxes can be assembled together quickly in just a few seconds.
Get price estimates for mailer boxes at different sizes and quantities.
Choose from 4 different styles of mailer boxes to best meet your brand's packaging needs.
Also known as Ear Lock Mailer Boxes, this is the most common corrugated mailer box for eCommerce shipping.
Starting from 30 units (standard sizes) & 100 units (custom sizes)
These mailer boxes do not have dust flaps, increasing the amount of space inside the box. Includes ear locks
Starting from 100 units
Includes an adhesive strip for sealing boxes and a tear strip for easy unboxing. Includes dust flaps but no ear locks.
Starting from 300 units
The lid of these mailer boxes tucks behind the front side of the box when closed. No dust flaps nor ear locks.
Starting from 100 units
An overview of the standard customizations available for corrugated mailer boxes.
Corrugation, also known as flute, is used to strengthen the cardboard used in your packaging. They typically look like wavy lines which when glued to a paperboard, forms the corrugated board.
Most commonly used option and has a flute thickness of 1.2-2mm.
Ideal for large boxes and heavy items, with a flute thickness of 2.5-3mm.
Designs are printed on these base materials which is then glued to the corrugated board. All materials contain at least 50% post-consumer content (recycled waste).
Clay Coated News Back (CCNB) paper that's most ideal for printed corrugated solutions.
Unbleached brown paper that is ideal for only black or white print.
All packaging is printed with soy-based ink, which is eco-friendly and produces much brighter and vibrant colors.
CMYK is the most popular and cost effective color system used in print.
For accurate brand colors to be printed and is more expensive than CMYK.
Coating is added to your printed designs to protect it from scratches and scuffs.
An eco-friendly water-based coating but doesn't protect as well as lamination.
A plastic coated layer that protects your designs from cracks and tears, but not eco-friendly.
Top off your packaging with a finish option that completes your package.
Smooth and non-reflective, overall softer look.
Shiny and reflective, more prone to fingerprints.
Semi-shiny, in between a matte and glossy look.
Looks like a matte finish, but feels like velvet.
Can't find what you're looking for? Check out our help center.
30 units for standard sizes and 100 units for custom sizes. Mailers with an adhesive have a higher MOQ of 300 units. The MOQ is based on every unique box (e.g. size, design).
Our packaging is produced with our vetted network of suppliers in China and shipped directly from China to your destination.
Production typically takes 12-16 days, and 16-20 days for larger volume orders.
Air freight options range from 7-21 days, while ocean freight options range from 26-71 days. If you need some packaging expedited earlier, consider splitting your shipment between air and ocean!
Absolutely! We have a range of sample types for different purposes. Whether you're looking to test the size of your box or want to verify colors and artwork, we've got you covered. Explore all sample options here.
Dielines are provided for free once your order has been placed and payment has been made. If you order a sample, dielines will be included as part of the sampling fee.
Please send us your artwork in a dieline file (PDF or AI format) that can be edited in Adobe Illustrator. Please keep the dieline as a separate layer in your AI file, and be sure to follow all of these dieline design tips to ensure your artwork file is production-ready.
A simple, 6-step process to getting custom printed mailer boxes.
Go to the platform and customize your mailer boxes to get a quote.
Get a sample of your mailer box to test size and quality before starting a bulk order.
Choose your preferred shipping method and place your order on our platform.
Add your artwork to the dieline template we'll create for you upon placing your order.
Once your artwork is approved, we'll start production, which typically takes 12-16 days.
After passing quality assurance, we'll ship your packaging to your specified location(s).
Continue to the platform to customize your packaging and get detailed quotes.
