PackMojo

Custom Box Dividers & Inserts

Box dividers, also known as box partitions, are primarily used to create compartments in your packaging to separate and store multiple products in one box. Box partitions can be corrugated for extra protection of fragile products during transit, or made with lightweight paperboard for smaller items. Box dividers can be fully customized and are perfect for organizing your products inside your packaging. Whether you're looking to separate lightweight products such as cookies or fragile items such as glass bottles, we've got just the solution.

PackMojo Custom Box Partitions (Cardboard)

Organized, refined, protective

Custom Box Dividers & Partitions

Custom box dividers improve presentation by neatly organizing and showcasing products in branded compartments, while protecting them from shifting and impact damage during shipping.

Tailored product organization

Choose the exact compartment layout you need to keep your items neatly separated. Custom-fit box partitions prevent your products from shifting in transit while delivering a clean, beautifully organized unboxing experience.

Versatile divider materials

Protect your products with the ideal material for your needs. Choose sturdy corrugated cardboard to cushion heavier or fragile items during shipping, or lightweight paperboard for organizing smaller retail goods.

Smart protection, low minimums

Access custom-printed, retail-ready box dividers with an accessible minimum order quantity starting at just 300 units when ordered with your outer box.

Custom Box Dividers in a Rigid Box

Available in 2 Standard Styles

The style of divider to use would depend on the size and number of compartments you're looking for.

  • One Piece Box Dividers: These dividers come as 1 piece of paperboard or corrugated material that's folded up to create compartments. These types of dividers are best for single row compartments or compartments that have varying sizes.
  • Interlocking Partitions: These partitions are made up of separate pieces of paper or cardboard that's interlocked together to form compartments. Multiple piece partitions are best for creating equal sized compartments spanning multiple rows.
PackMojo Custom Box Dividers
PackMojo Custom Box Partitions (Cardboard)
Showcases

Successful customer projects for custom dividers

See how other brands use custom box dividers to keep products in place inside their boxes.

Custom Printed Box Dividers in a Mailer Box
Mailer Box with Box Dividers
2 Compartments
Structural Sample Magnetic Rigid Box with Box Partitions
Magnetic Rigid Box with Partitions
6 Compartments
Custom Box Partitions and Inserts in a Magnetic Rigid Box
Magnetic Rigid Box
Box Partitions & Custom Box Inserts
Testimonials

Hear what our clients have to say

Chezza.

We didn't have much knowledge about packaging and the design process of it, so with the help of PackMojo we created a technical, advanced, environmentally friendly packaging set which we really like. PackMojo is quick and helpful and have an extended knowledge of whats possible in packaging. Thank you for your support!!

Karisel

PackMojo made the entire process from creating the artwork, getting a press proof right through to final production a breeze. I would highly recommend their services to anyone.

Poppikit

Wendy and the PackMojo team were extremely easy to work with - very communicative, worked with us to solve design/file issues on our side, and kept our deadline in mind when we had multiple rounds of revisions. We would absolutely work with them again.

Pricing

How much do Box Dividers Cost?

The cost of dividers depend mostly on the amount of material required, which is a function of how large the outer box is. Other factors that affect cost would be whether it's printed and the quantity that's ordered. For reference, we've included three examples of how much dividers could cost across different box sizes.

Small Box with 4 Compartments Mockup

Partitions for a Small Box

Est. unit price: US$ 0.17 - 0.93

Assuming outer box size of 4" x 4" x 1" with 4 compartments, printed on one side, quantity from 500-2000 units.

Medium Box with 2 Compartments Mockup

Dividers for a Medium Box

Est. unit price: US$ 0.25 - 1.05

Assuming outer box size of 8 x 6" x 3" with 2 compartments, printed on one side, quantity from 500-2000 units.

Large Box with 3 Compartments Mockup

Dividers for a Large Box

Est. unit price: US$ 0.38 - 1.20

Assuming outer box size of 10 x 8" x 4" with 3 compartments, printed on one side, quantity from 500-2000 units.

Technical specs

Technical Specs: Custom Box Dividers

An overview of the standard customizations available for custom box dividers.

Corrugation

Corrugation, also known as flute, is used to strengthen the cardboard used in your packaging. They typically look like wavy lines which when glued to a paperboard, forms the corrugated board.w

E-flute

Most common choice. Flute thickness of 1.2–2mm.

B-flute

Best for large boxes and heavy items. Flute thickness of 2.5–3mm.


Materials

Paperboard inserts without corrugation use a standard paper thickness of 300-400gsm. These materials contain at least 50% post-consumer content (recycled waste).

White SBS

Solid Bleached Sulfate (SBS) paper. Ideal for vibrant, high-quality full-color printing.

Brown Kraft

Unbleached brown paper. Best suited for simple black or white designs.


Color systems

All packaging is printed with soy-based ink, which is eco-friendly and produces much brighter and vibrant colors.

Compare CMYK & Pantone
CMYK

Cost-effective, standard full-color printing system.

Pantone

Premium color system used for exact brand color matching.


Coating

Coating is added to your printed designs to protect it from scratches and scuffs.

Compare varnish & lamination

Compare varnish & lamination
Varnish

An eco-friendly, water-based protective layer.

Lamination

A plastic layer that protects against scuffs, cracks, and tears.


Finishes

Top off your packaging with a finish option that completes your package.

Compare finishes
Matte

Smooth, non-reflective, softer look

Glossy

High-shine reflective finish.

Satin

Semi-shiny blend between matte and glossy.

Soft touch

Premium matte look with a velvet-like texture.

Custom box partition order process

A single platform to get quotes and place orders, with dedicated support every step of the way.

1

Customize your packaging

Go to the PackMojo platform to customize the size, materials, print, and finishes of your box dividers.

2

Get quotes & samples

Compare packaging quotes and get a sample of your box dividers before starting a production order.

3

Select shipping methods

Choose a preferred shipping method and even set up split shipments to get some packaging delivered quicker.

4

Upload artwork

Add your artwork to the dieline template that we tailor make to your box divider specifications.

5

Track order progress

Get full visibility on the progress of samples, production, and shipping.

Frequently Asked Questions

Can't find what you're looking for? Check out our help center.

What is the minimum order quantity for custom box dividers?

Minimums start from 300 units when dividers are ordered with the outer box. Standalone dividers start with an MOQ of 500 units.

Where is your packaging produced?

We manufacture all of our packaging through a vetted network of trusted production partners in China, and ship everything directly from the factory to your doorstep.

What are your lead times?

Our standard production lead times typically take 12-16 days, though larger bulk orders can take 3-4 weeks depending on the overall volume and complexity of your packaging. Total delivery timelines will vary based on the shipping method you select.

How long does shipping take?

Shipping times depend entirely on the transport method you choose for your packaging. Air freight generally takes 1-3 weeks, while ocean freight ranges from 4-8 weeks. If you are on a tight deadline, you can split your shipment to send an initial batch via air and the remainder by sea.

What information do I need to provide to get a quote for custom box dividers?

In addition to the specs of the outer box, we'll need to see a rough sketch/mockup of the compartments you're looking to create, which includes the total number of compartments, number of rows/columns, etc.

Can I purchase a sample before placing an order?

Absolutely. We offer several different sample types depending on what you need to test. Whether you just want to verify the physical size and fit of your packaging or need to check final colors and printed artwork, we've got you covered. You can explore all of our sample options here.

Can you provide me with a dieline template?

Yes, we provide custom dieline templates after you place an order for either a custom sample or a full production run.

Should I use corrugated or non-corrugated materials for my box divider?

This would depend on the function of the dividers and your products. We suggest corrugated dividers if your products are heavy, fragile, and will be shipped. Non-corrugated dividers are best for lightweight and non-fragile items. Let us know your use case and we can recommend the ideal material for you!

What format should I provide my artwork to you in?

Please submit your artwork using the custom dieline template we provide, ideally in an editable PDF or Adobe Illustrator (AI) format. To ensure your file is production-ready, keep the design on a separate artwork layer and review our dieline design guide before uploading.

Get started

Get Started with Custom Box Dividers

Continue to the PackMojo platform to customize your box dividers and get quotes.