Starting from 300 units.
Custom Foam Inserts
Lightweight. Durable.
Custom foam inserts allow you to take your packaging's protection to the next level. For those looking for a step up in securing products within packaging, foam inserts for boxes can help to minimize vibrations and unexpected impacts that occur during shipping. Designed uniquely for your products, this lightweight solution will fit your products like a glove, allowing both you and your customers to rest assured while awaiting your product's delivery.
Lightweight, durable, protective
Packaging Foam Inserts
Tailored product fit
Choose a custom-moulded layout designed to cradle your items like a glove. Precision-cut foam inserts minimize vibrations and absorb shipping impacts, ensuring your products arrive safely while delivering a flawless unboxing experience.
Versatile foam materials
Protect your products with the ideal material density for your needs. Choose dense, closed-cell EVA foam for firm, high-impact durability, or soft, open-cell PU foam for flexible, sponge-like cushioning.
Premium protection, low minimums
Get access to foam inserts with an accessible minimum order quantity starting at just 300 units when ordered with your outer box.
Structural design
Perfectly Engineered Packaging Solutions
Creating an ideal insert design is more than meets the eye. Because products come in various shapes, sizes, and weights, it becomes crucial to use the appropriate materials, construct robust structures to securely accommodate each item, and ensure a precise fit between the insert and the outer box to complete the package.
No need to hire an in-house packaging engineer or buy expensive equipment. Through our structural packaging design service for inserts, we'll help bring your product vision to life.
Foam Inserts vs. Molded Pulp Inserts
Choosing between foam and molded pulp depends on your product's fragility and your brand's sustainability goals:
- Foam Inserts: Offer highly tailored, form-fitting, soft-to-rigid cushioning that provides superior shock absorption for fragile, high-value, or uniquely shaped items (like glass bottles, electronics, and luxury cosmetics).
- Molded Pulp Inserts: Made from 100% recycled paper fibers, molded pulp provides a rigid, eco-friendly alternative best suited for sustainability-focused brands.
Looking for a fully sustainable insert option? Explore our custom molded pulp inserts.
Hear what our clients have to say
Bareaya
We love working with PackMojo. Our packaging is minimalist yet you can feel the quality in every single detail. Their team is always reachable and super reactive. The experience with them is seamless and smooth from design to delivery. Thank you!
Nēmah
As a small business owner, finding the right packaging solution was crucial for us. That's where PackMojo stepped in, transforming what seemed like a daunting task into a streamlined and enjoyable process. Their intuitive online platform made it incredibly easy to design our custom packaging, offering us a plethora of customization options that perfectly matched our brand's identity.
What truly sets PackMojo apart is the impeccable quality of their packaging. Our customer experience is something we pay close attention to, and PackMojo shippers help tremendously with the unboxing experience. Moreover, PackMojo's customer service is exemplary. Every query was met with prompt and thoughtful responses by their knowledgeable representatives, making us feel supported every step of the way.
Studio Ethur Ethur
Our partnership with PackMojo was instrumental to the process of concepting, building, testing, and manufacturing a premium packaging experience. The customer service and attention to detail was a true testament to what should be the bar for packaging manufacturing, as the team provided solutions to problems, constructive feedback, and timely responses that led to a successful launch of the Solento Extra Anejo product.
Technical Specs: Custom Foam Inserts
An overview of the standard customizations available for custom foam inserts.
Foam materials
Foam packaging inserts are designed to keep products safe and secure during transportation. They are customizable, providing a snug fit that protects fragile or delicate items from potential damage.
- PU Foam
Open-cell Polyurethane foam is softer and more flexible, resembling the material of a sponge. Available in black or white.
- EVA Foam
Closed-cell Ethylene Vinyl Acetate foam is more rigid and dense than open cell foam, resembling the material of a yoga mat. Available in black or white.
Custom foam insert order process
A single platform to get quotes and place orders, with dedicated support every step of the way.
Customize your packaging
Go to the PackMojo platform to customize the size, materials, print, and finishes of your inserts.
Get estimates & start structural design
Get price estimates of your inserts before starting on a structural design project, where we construct the perfect insert for your products.
Place your order
Place your production order once the insert structure is approved. Choose a preferred shipping method and even set up split shipments to get some packaging delivered quicker.
Track order progress
Get full visibility on the progress of samples, production, and shipping.
Frequently Asked Questions
Can't find what you're looking for? Check out our help center.
What is the minimum order quantity for custom foam inserts?
Minimums start from 300 units per size and design when ordered with a box. Standalone foam inserts start with an MOQ of 500 units.
Where is your packaging produced?
We manufacture all of our packaging through a vetted network of trusted production partners in China, and ship everything directly from the factory to your doorstep.
What are your lead times?
Our standard production lead times typically take 12-16 days, though larger bulk orders can take 3-4 weeks depending on the overall volume and complexity of your packaging. Total delivery timelines will vary based on the shipping method you select.
How long does shipping take?
Shipping times depend entirely on the transport method you choose for your packaging. Air freight generally takes 1-3 weeks, while ocean freight ranges from 4-8 weeks. If you are on a tight deadline, you can split your shipment to send an initial batch via air and the remainder by sea.
How do I get a quote for inserts?
Log in to the PackMojo platform to input your box and insert specifications and submit a quote request. Our team will review your requirements and get back to you with an estimated quote. You can then consider proceeding with a structural design service where we'll design the perfect insert structure that fits your products.
Can you provide me with a custom foam insert dieline?
Dielines are provided as a deliverable of our structural design service.
Can I get a sample of my insert?
As long as we have the final insert dieline (either through our structural design service or by sending us your existing one), you can purchase a sample of the insert. More info on sample options here.
What format should I provide my artwork to you in?
Please submit your artwork using the custom dieline template we provide, ideally in an editable PDF or Adobe Illustrator (AI) format. To ensure your file is production-ready, keep the design on a separate artwork layer and review our dieline design guide before uploading.
Get Foam Inserts for Boxes Today
Continue to the PackMojo platform to customize your boxes and foam inserts to get an initial quote.