Mailer Boxes
Eco-friendly. Versatile. Low minimums.
Mailer Boxes
Eco-friendly. Versatile. Low minimums.
Continue on our platform to customize your packaging, compare products, get samples and much more.
Affordable, sturdy, durable
Premium eCommerce Packaging
Custom sizes & printing
Choose the exact dimensions you need and print your designs inside and out to create a memorable unboxing experience.
Sturdy corrugated protection
Our corrugated mailer boxes provide heavy-duty protection during shipping, ensuring your products reach your customers safely.
Premium quality, low minimums
Get access to premium packaging with a low minimum order quantity starting at just 100 units.
Print quality
Unbeatable quality with offset printing
We use offset printers to ensure your branded packaging stands out. This method delivers sharp, high-quality prints with vibrant colors, avoiding any "dotted" looks.
Successful customer projects for custom mailer boxes
Highly versatile and built for transit, our mailer boxes are the go-to choice for premium eCommerce packaging and subscription boxes. Explore how brands around the world use them to create unforgettable unboxing experiences.
Hear what our clients have to say
My Athlete Box
Since Day 1, it's been nothing but incredible. The PackMojo team has been there for us, answering ALL of our questions, concerns, and doing it with patience and efficiency. PackMojo is a fantastic brand that offers high-quality service and boxes and we couldn't be more grateful for what they have done for us so far! Definitely looking to return for more boxes for sure!
Beams Collective
You guys rocked! You made it super simple for us to get started and the results look amazing! Thank you to Wendy who gave us valuable advice on all the different options which would best suit our business and brand when it came to our packaging. We were able to reach our launch timeline and had great feedback from our customers!
Ello
We are huge fans of the PackMojo team. We've been happy customers for over a year now and are delighted with how our products turn out and how quickly they arrive. Their customer service is so responsive and can't be beat. Special shout-out to Vincent Choi who takes such good care of us. Highly recommend!
Scaling your monthly orders?
If you're managing consistent monthly inventory, you can easily set up split shipments, get dedicated account support, and request custom volume pricing directly through our platform - starting at 100 units for mailer boxes.
Video: Meet our mailer boxes
Discover the perfect packaging solution with our wide range of mailer boxes. This video will give you a quick glimpse of the varieties we offer in under a minute. Find the ideal style to elevate your unboxing experience.
Mailer box order process
A single platform to get quotes and place orders, with dedicated support every step of the way.
Customize your packaging
Go to the PackMojo platform to customize the size, materials, print, and finishes of your mailer boxes.
Get quotes & samples
Compare packaging quotes and get a sample of your mailer box before starting a production order.
Select shipping methods
Choose a preferred shipping method and even set up split shipments to get some packaging delivered quicker.
Upload artwork
Add your artwork to the dieline template that we tailor make to your box specifications.
Track order progress
Get full visibility on the progress of samples, production, and shipping.
Technical Specs: Mailer Boxes
An overview of the standard customizations available for corrugated mailer boxes.
Corrugation
Corrugation, also known as flute, is used to strengthen the cardboard used in your packaging. They typically look like wavy lines which when glued to a paperboard, forms the corrugated board.
E-flute
Most common choice. Flute thickness of 1.2–2mm.
B-flute
Best for large boxes and heavy items. Flute thickness of 2.5–3mm.
Materials
Designs are printed on these base materials which is then glued to the corrugated board. All materials contain at least 50% post-consumer content (recycled materials).
White
Clay Coated News Back (CCNB) paper. Ideal for vibrant, full-color printing.
Brown Kraft
Unbleached brown paper. Best suited for simple black or white designs.
Color systems
All packaging is printed with soy-based ink, which is eco-friendly and produces much brighter and vibrant colors.
CMYK
Cost-effective, standard full-color printing system.
Pantone
Premium color system used for exact brand color matching.
Coating
Coating is added to your printed designs to protect it from scratches and scuffs.
Varnish
An eco-friendly, water-based protective layer.
Lamination
A plastic layer that protects against scuffs, cracks, and tears.
Finishes
Top off your packaging with a finish option that completes your package.
Matte
Smooth, non-reflective, softer look.
Glossy
High-shine reflective finish.
Satin
Semi-shiny blend between matte and glossy.
Soft touch
Premium matte look with a velvet-like texture.
Add-ons
Enhance your packaging designs with specialized printing treatments and accents.
Foil stamping
Metallic or colored foil layer applied with heat for a reflective shine.
Spot UV
Glossy coating applied to specific areas for high-contrast texture.
Video: How to fold a mailer box
Our mailer boxes ship completely flat to minimize freight costs and storage space. Watch how easily they can be assembled in just a few seconds.
Frequently Asked Questions
Can't find what you're looking for? Check out our help center.
What is the minimum order quantity for custom mailer boxes?
The minimum order quantity for custom mailer boxes is 100 units. This MOQ applies to each unique box variation, meaning any change in size, material, or printed artwork counts as a separate production run of 100 boxes.
Where is your packaging produced?
We manufacture all of our packaging through a vetted network of trusted production partners in China, and ship everything directly from the factory to your doorstep.
What are your lead times?
Our standard production lead times typically take 12-16 days, though larger bulk orders can take 3-4 weeks depending on the overall volume and complexity of your packaging. Total delivery timelines will vary based on the shipping method you select.
How long does shipping take?
Shipping times depend entirely on the transport method you choose for your packaging. Air freight generally takes 1-3 weeks, while ocean freight ranges from 4-8 weeks. If you are on a tight deadline, you can split your shipment to send an initial batch via air and the remainder by sea.
How does PackMojo support high volume and scaling eCommerce brands?
Our platform is built to handle the logistics of growing brands seamlessly. While our MOQs vary by product, any brand can configure custom box specs, set up split shipments to multiple locations, and access dedicated account support. For large-scale or recurring monthly orders, you can submit your specifications directly through our platform to receive a tailored, volume-based quote custom to your project.
Can I purchase a sample before placing an order?
Absolutely. We offer several different sample types depending on what you need to test. Whether you just want to verify the physical size and fit of your packaging or need to check final colors and printed artwork, we've got you covered. You can explore all of our sample options here.
Can you provide me with a dieline template?
Yes, we provide custom dieline templates after you place an order for either a custom sample or a full production run.
What format should I provide my artwork to you in?
Please submit your artwork using the custom dieline template we provide, ideally in an editable PDF or Adobe Illustrator (AI) format. To ensure your file is production-ready, keep the design on a separate artwork layer and review our dieline design guide before uploading.
Got any other questions? Ask ChatMojo
ChatMojo is our AI powered assistant to help you on your packaging journey
AI-powered. Responses may not always be 100% accurate.
Get Started with Mailer Boxes Today
Continue to the PackMojo platform to customize your mailer boxes and get instant quotes.