PackMojo

Custom Foam Inserts

Lightweight. Durable.

Custom foam inserts allow you to take your packaging's protection to the next level. For those looking for a step up in securing products within packaging, foam inserts for boxes can help to minimize vibrations and unexpected impacts that occur during shipping. Designed uniquely for your products, this lightweight solution will fit your products like a glove, allowing both you and your customers to rest assured while awaiting your product's delivery.

Starting from 300 units.
Custom Box Inserts (Foam)

Packaging Foam Inserts

Customizable materials

Choose between open-cell PU foam inserts for something more flexible, or closed-cell EVA foam inserts for a solution that's more durable.

Sturdy and secure

Custom foam inserts are designed for optimal protection, ensuring your products arrive safely when shipped.

High quality & affordable

Custom foam inserts feature clean, sharp edges and a tailored shape, providing a form-fitting solution that showcases your products without breaking the bank.

Studio Ethur Ethur Solento Tequila Project Magnetic Rigid Box Packaging Custom Insert

Perfectly Engineered Packaging Solutions

Creating an ideal insert design is more than meets the eye. Because products come in various shapes, sizes, and weights, it becomes crucial to use the appropriate materials, construct robust structures to securely accommodate each item, and ensure a precise fit between the insert and the outer box to complete the package.

No need to hire an in-house packaging engineer or buy expensive equipment. Through our structural packaging design service for inserts, we'll help bring your product vision to life.

Custom Foam Insert

PU vs EVA foam materials

PU foam (right) is a softer and more malleable foam that resembles a sponge. EVA foam (left) is a firm and dense foam similar to that of a yoga mat. Both foam types are available in black or white.

EVA PU Black & White Foam

Custom foam inserts for boxes

Custom Box Inserts (Foam)
PackMojo Custom Box Inserts (Foam)
PackMojo Custom Box Inserts (Foam)
PackMojo Custom Box Inserts (Foam)
PackMojo Custom Box Inserts (Foam)
PackMojo Custom Box Inserts (Foam)
PackMojo Custom Box Inserts (Foam)
PackMojo Custom Box Inserts (Foam)

Hear what our clients have to say

Bareaya Custom Rigid Box

Bareaya

We love working with PackMojo. Our packaging is minimalist yet you can feel the quality in every single detail. Their team is always reachable and super reactive. The experience with them is seamless and smooth from design to delivery. Thank you!

Studio Ethur Ethur Solento Tequila Project Magnetic Rigid Box Packaging Custom Insert

Studio Ethur Ethur

Our partnership with PackMojo was instrumental to the process of concepting, building, testing, and manufacturing a premium packaging experience. The customer service and attention to detail was a true testament to what should be the bar for packaging manufacturing, as the team provided solutions to problems, constructive feedback, and timely responses that led to a successful launch of the Solento Extra Anejo product.

Nēmah Belly Oil Magnetic Rigid Box with Custom Insert

Nēmah

As a small business owner, finding the right packaging solution was crucial for us. That's where PackMojo stepped in, transforming what seemed like a daunting task into a streamlined and enjoyable process. Their intuitive online platform made it incredibly easy to design our custom packaging, offering us a plethora of customization options that perfectly matched our brand's identity.

What truly sets PackMojo apart is the impeccable quality of their packaging. Our customer experience is something we pay close attention to, and PackMojo shippers help tremendously with the unboxing experience. Moreover, PackMojo's customer service is exemplary. Every query was met with prompt and thoughtful responses by their knowledgeable representatives, making us feel supported every step of the way.

Technical Specs: Custom Foam Inserts

An overview of the standard customizations available for custom foam inserts.

Foam Materials

Foam packaging inserts are designed to keep products safe and secure during transportation. They are customizable, providing a snug fit that protects fragile or delicate items from potential damage.

PU Foam

Open-cell Polyurethane foam is softer and more flexible, resembling the material of a sponge. Available in black or white.

EVA Foam

Closed-cell Ethylene Vinyl Acetate foam is more rigid and dense than open cell foam, resembling the material of a yoga mat. Available in black or white.

Custom foam insert order process

A single platform to get quotes and place orders, with dedicated support every step of the way.

Customize your packaging

Go to the PackMojo platform to customize the size, materials, print, and finishes of your inserts.

Get estimates & start structural design
Place your order
Upload artwork
Track order progress
PackMojo Pro Product Catalog

Frequently Asked Questions

Can't find what you're looking for? Check out our help center.

What is the minimum order quantity for custom foam inserts?

Minimums start from 300 units per size and design when ordered with a box. Standalone foam inserts start with an MOQ of 500 units.

Where is your packaging produced?
What are your lead times?
How long does shipping take?
How do I get a quote for inserts?
Can you provide me with a custom foam insert dieline?
Can I get a sample of my insert?
What format should I provide my artwork to you in?

Get Foam Inserts for Boxes Today

Continue to the PackMojo platform to customize your boxes and foam inserts to get an initial quote.