Structural Design for Packaging
Some packaging types such as custom box inserts or uniquely shaped packaging require structural engineering to be brought to life. That's why we offer a range of comprehensive structural packaging design service packages tailored to meet your unique needs. Our team of expert engineers will create custom box insert structures that perfectly fit your products, ensuring optimal protection and presentation. Choose the package that suits you best, and we'll help you create unboxing experiences your customers will love.
Why Structural Design for Inserts?
Creating the perfect structure for inserts goes beyond adding a few cutouts to a piece of paper. It involves key considerations, such as:
- Choosing materials that ensure durability of the insert and keeping your products secure.
- Creating an optimal insert structure that securely holds each item, accommodating variations in size, shape, and weight distribution.
- Creating the outer box that fits the insert precisely, minimizing any material waste.
Our structural engineers will take all of these factors into account during the design process, providing you with a robust and reliable insert design.
Structural Packaging Design Examples
Here are some examples of different structural packaging design projects we've worked on across various products and incorporating a variety of materials.
Service Packages
Choose the right structural design service package for your needs and let us bring your packaging vision to life.
The essentials to get you up and running.
Great for uncertain requirements or larger production volumes.
A fully customized solution for unique or complex packaging requirements.
Additional revisions or design time can be purchased on an hourly basis at a rate of US$ 99 per hour.
High level process
The structural design process is designed to be efficient and seamless, ensuring a smooth progression for your packaging project.
Send products
Send us a sample of your product.
Structural design (7-10 days)
Our team will design the optimal insert structure.
Review prototype (7-10 days)
We'll send photos and a structural sample for review and testing.
Proceed to production
Get a final quote and proceed to production.
Detailed structural design process
Evaluation
- Get estimated quote: Submit a quote request for your boxes and inserts on the platform. This will help us understand your project requirements and provide an estimated quote for the packaging and shipping costs.
- Choose service package: Choose the structural design service package that best suits your needs.
- Send your productsSend your products to our office for us to start the structural design process.
Design & Samples
- Structural design (7-10 days): Our engineers will work on the insert and box structure.
- Structural sample (7-10 days): After approval, we'll send a sample (unprinted) for you to test with your products.
- Revisions (if required): You can request revisions to the insert design. Additional revisions and design time beyond your service package can be purchased by the hour.
- Printed samples (if applicable): We'll provide the dieline template for your artwork to be added. Lead times for printed samples can be found on the samples page.
Production
- Get final quote: We'll provide a final quote based on the approved packaging structure and latest specifications.
- Place production order: Place your production order and get a partial reimbursement on the paid service package.
Frequently Asked Questions
Designing an insert structure that securely holds each product and accommodates variations in size, shape, and weight distribution is challenging without physical samples. Some products may require additional supporting structures, and without the actual products, achieving an optimal and snug fit to prevent product displacement becomes more difficult. By having the products on hand, we can ensure a customized and secure solution for your products.
Get Started with Structural Design
Continue to the platform to get a quote for inserts and continue with a structural design project.