Mailer Boxes With Foam Inserts
Protect fragile items, electronics, and premium products with custom foam inserts tailored to your mailer box. Add an extra layer of security without compromising on style.
Why Choose Foam Inserts?
Foam inserts are the perfect choice when your products need both protection and presentation. Each insert is cut precisely to your product’s shape, ensuring everything stays secure during transit while enhancing the final customer experience.
- Custom fit: Designed to cradle your product perfectly
- Premium feel: Creates a high-end impression for your brand
- Extra protection: Reduces risk of damage for delicate or fragile goods
A Packaging Solution for Premium Products
When customers receive your product, their first impression often comes from the packaging. For brands selling luxury goods, tech devices, or delicate cosmetics, a standard box might not be enough. Custom mailer boxes with foam inserts provide the durability of corrugated packaging combined with the cushioning power of foam, ensuring products arrive safely and look impressive from the moment they’re opened.
Unlike standard cardboard dividers or shredded filler, foam inserts offer a tailored, professional look that communicates quality. Each product has its own secure place within the box, preventing unwanted movement and damage while enhancing the overall presentation. This is especially valuable for businesses looking to stand out in competitive industries where branding and experience matter as much as product performance.
How it Works
Share Your Product Dimensions
Provide your product measurements and details on our platform, and we'll share an initial estimate on how much foam inserts would cost.
Custom Foam Design
Continue with a structural design project and send us a sample of your product. We'll engineer a foam insert to match your product’s contours and keep it in place.
Combine with Mailer Boxes
Once the foam insert design is approved, we'll customize the mailer box size for a complete packaging solution.
Delivered to You
Receive packaging that is ready to use, protecting your products and delighting your customers.
Mailer Box & Foam Insert Specifications
Applications
Mailer boxes with foam inserts are ideal for:
- Electronics and gadgets
- Cosmetics and skincare
- Luxury gifts and collectibles
- Jewelry and accessories
Specifications & Customizations
- Box Style: Corrugated mailer box
- Box Size: Made to your exact requirements
- Insert Material: Foam (PU or EVA foam available)
- Foam Colors: Black or white
- Box Printing: Full-color exterior and interior printing on the box
- Box Finish: Matte, glossy, or soft-touch coatings available
- Minimum Order Quantity: 300 units
- Production Time: 2 weeks after final artwork approval
Why PackMojo?
With PackMojo, you get more than packaging. You gain a trusted partner dedicated to bringing your brand's vision to life.
- Professional design guidance every step of the way
- Low order volumes from 300 units
- Eco-friendly materials for sustainable solutions
- Global shipping to your office, warehouse, or 3PL
Ready to Get Started?
Protect your products and impress your customers with custom mailer boxes and foam inserts.