Protect fragile items, electronics, and premium products with custom foam inserts tailored to your mailer box. Add an extra layer of security without compromising on style.
Foam inserts are the perfect choice when your products need both protection and presentation. Each insert is cut precisely to your product’s shape, ensuring everything stays secure during transit while enhancing the final customer experience.
When customers receive your product, their first impression often comes from the packaging. For brands selling luxury goods, tech devices, or delicate cosmetics, a standard box might not be enough. Custom mailer boxes with foam inserts provide the durability of corrugated packaging combined with the cushioning power of foam, ensuring products arrive safely and look impressive from the moment they’re opened.
Unlike standard cardboard dividers or shredded filler, foam inserts offer a tailored, professional look that communicates quality. Each product has its own secure place within the box, preventing unwanted movement and damage while enhancing the overall presentation. This is especially valuable for businesses looking to stand out in competitive industries where branding and experience matter as much as product performance.
Provide your product measurements and details on our platform, and we'll share an initial estimate on how much foam inserts would cost.
Continue with a structural design project and send us a sample of your product. We'll engineer a foam insert to match your product’s contours and keep it in place.
Once the foam insert design is approved, we'll customize the mailer box size for a complete packaging solution.
Receive packaging that is ready to use, protecting your products and delighting your customers.
Mailer boxes with foam inserts are ideal for:
With PackMojo, you get more than packaging. You gain a trusted partner dedicated to bringing your brand's vision to life.
Protect your products and impress your customers with custom mailer boxes and foam inserts.