Box Insert Spacing Tips
Proper spacing in box inserts is crucial for securing products, reducing damage during transit, and enhancing the unboxing experience. Ensure products are neither too tight nor too loose to maintain stability and achieve a professional, visually appealing presentation.
Paper and Cardboard Inserts
When it comes to custom box inserts that are made of paper or cardboard, there must be a healthy amount of space between each product and the edges of the box. The amount of space depends on the material and product itself, but a general guideline is to add in at least a 0.5" buffer.
If your products are too close together, the insert will be too flimsy and not sturdy enough to hold your products securely in place. There is also a much higher risk of the insert tearing because it is too thin. When you are estimating the size of the box your products will need, be sure to account for enough space between each product and the edges of the box.
As part of our structural design process for inserts, our structural engineers will recommend the optimal spacing for your products in the insert(s) and optimal box size for your products, so you don't need to worry about figuring out the box size yourself.
Box Dividers and Foam Inserts
For custom box dividers and foam based inserts, there is more leeway and your products can be placed closer together, as the structural nature of these two types of inserts are different.
